Ua PCBA + Plasitic lub thawv - Shenzhen Fumax Technology Co., Ltd.

Peb ua tiav cov khoom sib dhos.Kev sib sau PCBA rau hauv cov thawv yas yog cov txheej txheem feem ntau.

Ib yam li PCB sib dhos, Peb tsim cov pwm yas / txhaj tshuaj hauv tsev.Qhov no ua rau peb cov neeg siv khoom muaj txiaj ntsig zoo nyob rau hauv cov nqe lus ntawm kev tswj kom zoo, xa khoom thiab nqi.

Muaj kev paub tob hauv cov pwm yas / txhaj tshuaj sib txawv Fumax los ntawm lwm lub koom haum PCB ntshiab.Cov neeg siv khoom zoo siab tau txais cov kev daws teeb meem ua tiav rau cov khoom tiav los ntawm Fumax.Ua haujlwm nrog Fumax ua tau yooj yim dua los ntawm pib mus rau cov khoom tiav.

Cov khoom siv yas feem ntau peb ua haujlwm nrog yog ABS, PC, PC / ABS, PP, Nylon, PVDF, PVC, PPS, PS, HDPE, thiab lwm yam ...

Hauv qab no yog cov ntaub ntawv kawm txog cov khoom lag luam uas muaj PCB boards, plastics, xov hlau, connectors, programming, kuaj, pob ... thiab lwm yam txhua txoj hauv kev rau cov khoom kawg - npaj muag.

Plasitic box1
Plasitic box2

General manufacturing flow

Kauj ruam tus lej

Kev tsim cov kauj ruam

Test / soj ntsuam kauj ruam

1

 

Kev tshuaj xyuas tuaj

2

 

AR9331 nco programming

3

SMD sib dhos

SMD sib dhos soj ntsuam

4

Los ntawm qhov sib dhos

AR7420 nco programming

   

Kev kuaj PCBA

   

Kev soj ntsuam pom

5

Tshuab dhos

Kev soj ntsuam pom

6

 

Hlawv-hauv

7

 

Hipot xeem

8

 

Kev xeem PLC

9

Cov ntawv luam tawm

Kev soj ntsuam pom

10

 

FAL test bench

11

Ntim

Tso zis tswj

12

 

Kev soj ntsuam sab nraud

Product Manufacturing Specification rau Smart Master G3

1. FORMALISM

1.1 Cov ntawv luv

AD Cov ntaub ntawv siv tau
AC Hloov tam sim no
APP Daim ntawv thov
AOI Tsis siv neeg Optical Inspection
AQL Txais Kev Cai Lij Choj
TO AUXiliary
Zoo Daim Ntawv Pov Thawj
COTS Kev Lag Luam Tawm Ntawm Lub Txee
CT Tam sim no Transformer
CPU Central Processor Unit
DC Direct Tam sim no
DVT Tsim Validation Test
HE Hluav taws xob
EMS Electronic Manufacturing Service
Pom zoo Electroless Nickel Immersion Kub
ESD ElectroStatic tso zis
FAL Kev Sib Tw Kawg Kab
IPC Lub Koom Haum Txuas Hluav Taws Xob Kev Lag Luam, yav tas los Lub Tsev Haujlwm rau Luam Ntawv Circuits
LAN Local Area Network
LED Lub teeb Electroluminescent Diode
GUY MECHAnical
MSL Moisture Sensitive Level
NA Tsis muaj feem cuam tshuam
PCB Printed Circuit Board
PLC Kev sib txuas lus PowerLine
PV PhotoVoltaic
QAL Zoo
RDOC Siv DOcument
REQ Kev xav tau
SMD Nto Mounted Ntaus
SOC System On Chip
SUC Cov saw hlau
WAN Wide Area Network

 

Product Manufacturing Specification rau Smart Master G3

1.2 Codifications

Cov ntaub ntawv teev npe raws li RDOC-XXX-NN

Qhov twg "XXXX" tuaj yeem yog: SUC, QAL, PCB, ELE, MEC lossis TST Qhov twg "NN" yog tus lej ntawm cov ntaub ntawv

Kev xav tau

Listed as REQ-XXX-NNNN

Qhov twg "XXXX" tuaj yeem yog: SUC, QAL, PCB, ELE, MEC lossis TST

Qhov twg "NNNN" yog tus lej ntawm qhov yuav tsum tau ua

Sub-assemblies Listed as MLSH-MG3-NN

Qhov twg "NN" yog tus naj npawb ntawm lub rooj sib txoos

1.3 Cov ntaub ntawv versioning tswj

Sub-assemblies thiab cov ntaub ntawv muaj lawv cov qauv sau npe hauv daim ntawv: FCM-0001-VVV

Firmwares muaj lawv cov ntawv sau npe hauv daim ntawv: FCL-0001-VVV

Qhov twg "VVV" yog cov ntaub ntawv version.

Product Manufacturing Specification rau Smart Master G3

2 Cov ntsiab lus thiab cov khoom

Cov ntaub ntawv no muab rau Smart Master G3 tsim cov cai.

A Smart Master G3 tom qab no tau raug xaiv los ua "cov khoom lag luam", yog kev sib koom ua ke ntawm ntau lub ntsiab lus raws li cov khoom siv hluav taws xob thiab cov khoom siv hluav taws xob, tab sis feem ntau yog cov khoom siv hluav taws xob.Nws yog vim li cas Mylight Systems (MLS) tab tom nrhiav rau Kev Pabcuam Hluav Taws Xob Hluav Taws Xob (EMS) txhawm rau tswj hwm tag nrho cov khoom tsim khoom.

Cov ntaub ntawv no yuav tsum tso cai rau tus neeg ua haujlwm subcontractor muab rau Mylight Systems thoob ntiaj teb kev qhia txog kev tsim khoom.

Lub hom phiaj ntawm daim ntawv no yog:

- Muab cov ntaub ntawv qhia txog kev tsim khoom,

- Muab cov kev xav tau zoo los xyuas kom meej qhov ua tau zoo ntawm cov khoom,

- Muab cov kev xav tau ntawm cov saw hlau los xyuas kom meej tus nqi thiab qhov kev txiav txim siab ntawm cov khoom.

EMS subcontractor yuav tsum teb rau 100% ntawm cov cai ntawm daim ntawv no.

Tsis muaj qhov yuav tsum tau hloov pauv yam tsis muaj kev pom zoo MLS.

Qee qhov yuav tsum tau ua (kos npe raws li "EMS tsim nug") nug tus neeg ua haujlwm pabcuam kom muab cov lus teb rau cov lus qhia, xws li kev tswj xyuas zoo lossis ntim khoom.Cov kev cai no tau qhib rau EMS tus neeg ua haujlwm pabcuam los qhia ib lossis ob peb lo lus teb.MLS mam li lees paub cov lus teb.

MLS yuav tsum muaj kev sib raug zoo nrog tus neeg ua haujlwm EMS uas tau xaiv, tab sis tus neeg ua haujlwm EMS tuaj yeem xaiv thiab tswj nws tus kheej rau lwm tus neeg ua haujlwm nrog MLS kev pom zoo.

Product Manufacturing Specification rau Smart Master G3

3 Kev sib dhos kev sib tsoo

3.1 MG 3-100A

Plasitic box3

Product Manufacturing Specification rau Smart Master G3

4 General manufacturing flow

Kauj ruam tus lej

Kev tsim cov kauj ruam

Test / soj ntsuam kauj ruam

     

1

 

Kev tshuaj xyuas tuaj

     

2

 

AR9331 nco programming

     

3

SMD sib dhos

SMD sib dhos soj ntsuam

     

4

Kev sib dhos thoob plaws

AR7420 nco programming

   

Kev kuaj PCBA

   

Kev soj ntsuam pom

     

5

Tshuab dhos

Kev soj ntsuam pom

     

6

 

Hlawv-hauv

     

7

 

Hipot xeem

     

8

 

Kev xeem PLC

     

9

Cov ntawv luam tawm

Kev soj ntsuam pom

     

10

 

FAL test bench

     

11

Ntim

Tso zis tswj

     

12

 

Kev soj ntsuam sab nraud

 

Product Manufacturing Specification rau Smart Master G3

5 Cov kev xav tau ntawm cov khoom siv

Muab cov ntaub ntawv sib txuas
CEEB TOOM Kev piav qhia
RDOC-SUC-1. PLD-0013-CT sojntsuam 100A
RDOC-SUC-2. MLSH-MG3-25-MG3 Ntim lub tes tsho
RDOC-SUC-3. NTI-0001-Notice d'installation MG3
RDOC-SUC-4. GEF-0003-Gerber cov ntaub ntawv ntawm AR9331 pawg thawj coj saib ntawm MG3

REQ-SUC-0010: Cadency

Tus neeg ua haujlwm raug xaiv yuav tsum muaj peev xwm ua tau txog 10K cov khoom hauv ib hlis.

REQ-SUC-0020: Ntim

(EMS tsim nug)

Lub ntim khoom xa tuaj yog nyob rau hauv lub luag haujlwm ntawm tus neeg ua haujlwm subcontractor.

Kev ntim khoom xa tuaj yuav tsum tso cai rau cov khoom thauj los ntawm hiav txwv, huab cua thiab txoj kev.

Cov lus piav qhia ntim khoom xa tuaj yuav tsum muab rau MLS.

Lub ntim khoom xa tuaj yuav tsum suav nrog (saib daim duab 2):

- Cov khoom MG3

- 1 lub thawv ntawv (piv txwv: 163x135x105cm)

- Internal carton tiv thaiv

- 1 lub tes tsho sab nrauv ntxim nyiam (4 lub ntsej muag) nrog Mylight logo thiab cov ntaub ntawv sib txawv.Saib RDOC-SUC-2.

- 3 CT soj ntsuam.Saib RDOC-SUC-1

- 1 Ethernet cable: ca cable, 3m, ROHS, 300V cais, Cat 5E lossis 6, CE, 60 ° c yam tsawg kawg nkaus

- 1 Daim ntawv qhia txuj ciRDOC-SUC-3

- 1 daim ntawv lo sab nraud nrog cov ntaub ntawv qhia txog tus kheej (cov ntawv nyeem thiab bar code): Siv, Serial tooj, PLC MAC chaw nyob

- Kev tiv thaiv lub hnab yas yog tias ua tau (sib tham)

Finished Product4

Product Manufacturing Specification rau Smart Master G3

Finished Product5

Fig 2. Piv txwv ntawm kev ntim khoom

REQ-SUC-0022: Hom ntim loj

(EMS tsim nug)

Tus neeg tsim khoom lag luam yuav tsum muab cov khoom xa tuaj rau hauv cov pob loj dua li cas.

Tus naj npawb siab kawg ntawm chav tsev 2 yog 25 hauv ib lub thawv loj.

Cov ntaub ntawv qhia txog tus kheej ntawm txhua lub tsev (nrog QR code) yuav tsum pom nrog ib daim ntawv lo sab nraud ntawm txhua pob loj.

REQ-SUC-0030: PCB khoom

Lub subcontractor yuav tsum muaj peev xwm muab los yog tsim lub PCB.

REQ-SUC-0040: Mechanical mov

Tus neeg ua haujlwm subcontractor yuav tsum muaj peev xwm muab lossis tsim cov ntaub ntawv yas thiab tag nrho cov khoom siv tshuab.

REQ-SUC-0050: Cov khoom siv hluav taws xob khoom siv

Tus neeg ua haujlwm subcontractor yuav tsum muaj peev xwm muab tag nrho cov khoom siv hluav taws xob.

REQ-SUC-0060: Passive Cheebtsam xaiv

Txhawm rau txhawm rau txhim kho cov nqi thiab cov txheej txheem logistic, tus neeg tsim khoom lag luam tuaj yeem hais qhia cov ntaub ntawv siv rau txhua yam khoom siv uas tau teev tseg raws li "generic" hauv RDOC-ELEC-3.Passive Cheebtsam yuav tsum ua raws li kab lus piav qhia RDOC-ELEC-3.

Tag nrho cov khoom raug xaiv yuav tsum raug lees paub los ntawm MLS.

REQ-SUC-0070: Tus nqi thoob ntiaj teb

Lub hom phiaj EXW tus nqi ntawm cov khoom yuav tsum tau muab rau hauv ib daim ntawv tshwj xeeb thiab tuaj yeem hloov kho txhua xyoo.

REQ-SUC-0071: tus nqi ntxaws

(EMS tsim nug)

Tus nqi yuav tsum tau piav qhia txog yam tsawg kawg nkaus:

- BOM ntawm txhua qhov hluav taws xob sib dhos, cov khoom siv kho tshuab

- Kev sib dhos

- Kev sim

- Ntim

- Tus nqi tsim nyog

- Cov npoo

- Kev ntoj ke mus kawm

- Cov nqi tsim khoom lag luam: lub rooj zaum, cov cuab yeej, txheej txheem, pre-series ...

REQ-SUC-0080: Kev tsim cov ntaub ntawv lees paub

Cov ntaub ntawv tsim khoom yuav tsum ua kom tiav thiab lees txais los ntawm MLS ua ntej ua ntej thiab ntau lawm.

REQ-SUC-0090: Kev tsim cov ntaub ntawv hloov pauv

Txhua qhov kev hloov pauv hauv cov ntaub ntawv tsim khoom yuav tsum tau tshaj tawm thiab lees txais los ntawm MLS.

REQ-SUC-0100: Pilot khiav kev tsim nyog

Ib qho kev tsim nyog ua ntej ntawm 200 cov khoom raug nug ua ntej pib ntau lawm.

Defaults thiab teeb meem pom thaum lub sij hawm tsav no yuav tsum tau qhia rau MLS.

REQ-SUC-0101: Pre-series kev ntseeg siab kuaj

(EMS tsim nug)

Tom qab Pilot khiav kev tsim khoom, kev ntsuam xyuas kev ntseeg tau, lossis Kev Ntsuas Kev Ntsuas (DVT) yuav tsum tau ua nrog yam tsawg kawg nkaus:

- Kev kub ceev ceev -20 ° C / + 60 ° C

- PLC kev xeem ua haujlwm

- Kev ntsuas kub sab hauv

- Kev vibration

- Tso pov tseg

- Kev sim ua haujlwm puv

- Cov nyees khawm kev ntsuas kev ntxhov siab

- Lub sijhawm ntev hlawv hauv

- Kub / txias pib

- Cov av noo pib

- Lub zog voj voog

- Kev cai connectors impedance xyuas

-…

Cov txheej txheem xeem kom ntxaws yuav raug muab los ntawm tus neeg ua haujlwm ua haujlwm thiab yuav tsum tau txais los ntawm MLS.

Txhua qhov kev xeem ua tsis tiav yuav tsum tau tshaj tawm rau MLS.

REQ-SUC-0110: Kev txiav txim tsim khoom

Txhua qhov kev txiav txim tsim khoom yuav ua tiav nrog cov ntaub ntawv hauv qab no:

-Reference ntawm cov khoom nug

- Ntau yam ntawm cov khoom

- Ntim txhais

- Nqe

- Cov ntaub ntawv kho vajtse version

- Firmware versions cov ntaub ntawv

- Cov ntaub ntawv tus kheej (nrog MAC chaw nyob thiab tus lej xov tooj)

Yog tias ib qho ntawm cov ntaub ntawv no ploj lawm lossis tsis meej, EMS yuav tsum tsis txhob pib tsim khoom.

6 Cov kev cai zoo

REQ-QUAL-0010: Cia

PCB, cov khoom siv hluav taws xob thiab cov khoom siv hluav taws xob yuav tsum tau muab cia rau hauv cov av noo thiab ntsuas kub hauv chav:

- txheeb ze humidity qis dua 10%

- Kub ntawm 20 ° C thiab 25 ° C.

Tus neeg ua haujlwm subcontractor yuav tsum muaj cov txheej txheem tswj MSL thiab muab rau MLS.

REQ-QUAL-0020: MSL

PCB thiab ntau yam uas tau txheeb xyuas hauv BOM yog raug rau cov txheej txheem MSL.

Tus neeg ua haujlwm subcontractor yuav tsum muaj cov txheej txheem tswj MSL thiab muab rau MLS.

REQ-QUAL-0030: RoHS/Reach

Cov khoom yuav tsum ua raws li RoHS.

Tus neeg ua haujlwm subcontractor yuav tsum qhia MLS ntawm txhua yam khoom siv hauv cov khoom.

Piv txwv li, tus neeg tsim khoom lag luam yuav tsum qhia MLS ntawm cov kua nplaum / solder / cleaner siv.

REQ-QUAL-0050: Subcontractor zoo

Subcontractor yuav tsum tau ntawv pov thawj ISO9001.

Tus neeg tsim khoom lag luam yuav tsum muab nws daim ntawv pov thawj ISO9001.

REQ-QUAL-0051: Subcontractor zoo 2

Yog tias tus neeg ua haujlwm pabcuam ua haujlwm nrog lwm tus neeg ua haujlwm pabcuam, lawv yuav tsum tau lees paub ISO9001.

REQ-QUAL-0060: ESD

Tag nrho cov khoom siv hluav taws xob thiab cov khoom siv hluav taws xob yuav tsum tau tswj hwm nrog ESD tiv thaiv.

REQ-QUAL-0070: Ntxuav

(EMS tsim nug)

Electronics boards yuav tsum tau muab ntxuav yog tias xav tau.

Kev tu yuav tsum tsis txhob ua kom puas ntsoog zoo li transformers, connectors, markings, nyees khawm, indcutors ...

Tus neeg ua haujlwm pabcuam yuav tsum muab rau MLS nws cov txheej txheem tu.

REQ-QUAL-0080: Kev tshuaj xyuas tuaj

(EMS tsim nug)

Tag nrho cov khoom siv hluav taws xob thiab cov khoom siv PCB yuav tsum muaj kev tshuaj xyuas tuaj nrog AQL txwv.

Cov khoom siv tshuab yuav tsum muaj qhov ntsuas qhov loj me nrog AQL txwv yog tias lawv tau txais los.

Tus neeg ua haujlwm ua haujlwm yuav tsum muab rau MLS nws cov txheej txheem tswj kev tuaj yeem suav nrog AQL txwv.

REQ-QUAL-0090: Tso zis tswj

(EMS tsim nug)

Cov khoom lag luam yuav tsum muaj kev tswj hwm cov khoom lag luam nrog cov qauv tshuaj ntsuam xyuas yam tsawg kawg nkaus thiab AQL txwv.

Tus neeg ua haujlwm subcontractor yuav tsum muab rau MLS nws cov txheej txheem tswj kev nkag nrog rau AQL txwv.

REQ-QAL-0100: Khaws cov khoom tsis lees paub

Txhua yam khoom uas tsis dhau qhov kev xeem lossis kev tswj hwm, txawm li cas los xij, yuav tsum tau muab khaws cia los ntawm MLS tus neeg ua haujlwm rau Kev Tshawb Fawb Zoo.

REQ-QAL-0101: Cov ntaub ntawv khoom tsis lees paub

MLS yuav tsum raug ceeb toom ntawm txhua qhov xwm txheej uas tuaj yeem tsim cov khoom tsis lees paub.

MLS yuav tsum raug ceeb toom txog tus naj npawb ntawm cov khoom tsis lees paub lossis ib qho khoom siv.

REQ-QAL-0110: Qhia txog Kev Tsim Khoom Zoo

Tus neeg ua haujlwm hauv EMS yuav tsum tshaj tawm rau MLS rau txhua qhov kev tsim khoom ntawm cov khoom tsis lees paub rau ib qho kev xeem lossis kev tswj hwm theem.

REQ-QUAL-0120: Traceability

Tag nrho cov kev tswj, kev ntsuam xyuas thiab kev soj ntsuam yuav tsum tau muab khaws cia thiab hnub tim.

Batches yuav tsum tau qhia kom meej thiab sib cais.

Cov ntaub ntawv siv nyob rau hauv cov khoom yuav tsum tau traceable (tseem siv thiab batch).

Ib qho kev hloov pauv rau ib qho kev siv yuav tsum tau ceeb toom rau MLS ua ntej yuav siv.

REQ-QUAL-0130: Kev tsis lees paub thoob ntiaj teb

MLS tuaj yeem xa rov qab cov khoom tiav yog tias qhov kev tsis lees paub vim yog tus neeg ua haujlwm subcontractor siab dua 3% hauv tsawg dua 2 xyoos.

REQ-QUAL-0140: Kev Tshawb Fawb / kev tshuaj xyuas sab nraud

MLS raug tso cai mus ntsib tus neeg tsim khoom lag luam (nrog rau nws tus kheej cov neeg ua haujlwm subcontractors) kom nug cov lus ceeb toom zoo thiab ua cov kev tshuaj ntsuam xyuas, tsawg kawg 2 zaug hauv ib xyoos lossis rau ib qho kev tsim khoom.MLS tuaj yeem sawv cev los ntawm lub tuam txhab thib peb.

REQ-QUAL-0150: Kev kuaj pom pom

(EMS tsim nug)

Cov khoom muaj qee qhov kev soj ntsuam pom tau hais hauv kev tsim khoom dav dav.

Cov kev tshuaj ntsuam no txhais tau tias:

- Tshawb xyuas cov duab kos

- Tshawb xyuas cov khoom sib dhos kom raug

- Txheeb xyuas cov ntawv / ntawv nplaum

- Txheeb xyuas qhov khawb lossis qhov pom qhov tsis zoo

- Soldering qhov cuab lub zog

- Tshawb xyuas cov cua sov nyob ib puag ncig fuses

- Tshawb xyuas cov lus qhia ntawm cables

- Txheeb xyuas cov kua nplaum

- Txheeb xyuas cov ntsiab lus melting

Tus neeg ua haujlwm pabcuam yuav tsum muab rau MLS nws cov txheej txheem kuaj pom pom suav nrog AQL txwv.

REQ-QUAL-0160: Kev tsim khoom dav dav

Kev txiav txim ntawm txhua kauj ruam ntawm General manufacturing flow yuav tsum tau hwm.

Yog hais tias yog vim li cas, piv txwv li reparability, ib kauj ruam yuav tsum tau ua dua, tag nrho cov kauj ruam tom qab yuav tsum tau ua dua ntxiv nyob rau hauv tshwj xeeb Hipot xeem thiab FAL xeem.

7 PCBs yuav tsum tau

Cov khoom yog tsim los ntawm peb lub PCB sib txawv

Cov ntaub ntawv PCB
CEEB TOOM Kev piav qhia
RDOC-PCB-1. IPC-A-600 Kev lees txais ntawm Cov Ntawv Luam Ntawv
RDOC-PCB-2. GEF-0001-Gerber cov ntaub ntawv ntawm lub rooj tsavxwm loj ntawm MG3
RDOC-PCB-3. GEF-0002-Gerber cov ntaub ntawv ntawm AR7420 pawg thawj coj saib ntawm MG3
RDOC-PCB-4. GEF-0003-Gerber cov ntaub ntawv ntawm AR9331 pawg thawj coj saib ntawm MG3
RDOC-PCB-5. IEC 60695-11-10: 2013: Kev ntsuas hluav taws kub hnyiab - Ntu 11-10: Kev sim nplaim taws - 50 W kab rov tav thiab ntsug nplaim hluav taws

REQ-PCB-0010: PCB yam ntxwv

(EMS tsim nug)

Cov yam ntxwv tseem ceeb hauv qab no yuav tsum raug hwm

Yam ntxwv Tus nqi
Tus lej ntawm txheej 4
Sab nrauv tooj liab thickness 35µm / 1oz min
Qhov loj ntawm PCBs 840x840x1.6mm (main board), 348x326x1.2mm (AR7420 board),
  780x536x1mm (AR9331 board)
Internal tooj liab thickness 17µm / 0.5oz min
Yam tsawg kawg ntawm kev sib cais / txoj kev dav 100 µm
Yam tsawg kawg nkaus solder mask 100 µm
Yam tsawg kawg ntawm txoj kab uas hla 250µm (mechanical)
Cov khoom siv PCB FR4
Yam tsawg kawg nkaus thickness ntawm 200 µm
sab nraud tooj liab txheej  
Silkscreen Yog nyob rau sab saum toj thiab hauv qab, xim dawb
Soldermask Yog, ntsuab nyob rau sab saum toj thiab hauv qab, thiab saum toj no tag nrho vias
Nto xov Pom zoo
PCB ntawm Vaj Huam Sib Luag Yog, tuaj yeem hloov kho raws li qhov xav tau
Ntawm filling No
Solder mask rau ntawm Yog lawm
Khoom siv ROHS/REACH/

REQ-PCB-0020: Kev kuaj PCB

Nets kev sib cais thiab kev coj ua yuav tsum yog 100% kuaj.

REQ-PCB-0030: PCB npav

Kev kos npe ntawm PCBs tsuas yog tso cai rau ntawm thaj chaw tshwj xeeb.

PCBs yuav tsum tau cim nrog kev siv ntawm PCB, nws cov qauv thiab hnub tsim khoom.

MLS cov ntaub ntawv yuav tsum tau siv.

REQ-PCB-0040: PCB tsim cov ntaub ntawv

Saib RDOC-PCB-2, RDOC-PCB-3, RDOC-PCB-4.

Ceev faj, cov yam ntxwv hauv REQ-PCB-0010 yog cov ntaub ntawv tseem ceeb thiab yuav tsum tau hwm.

REQ-PCB-0050: PCB zoo

Ua raws li IPC-A-600 chav kawm 1. SaibRDOC-PCB-1.

REQ-PCB-0060: Inflammability

Cov khoom siv hauv PCB yuav tsum ua raws li CEI 60695-11-10 de V-1.Saib RDOC-PCB-5.

8 Sib sau ua ke cov khoom siv hluav taws xob

3 electronics board yuav tsum tau sib sau ua ke.

Cov ntaub ntawv hluav taws xob
CEEB TOOM TITLE
RDOC-ELEC-1. IPC-A-610 Txais Kev Siv Hluav Taws Xob
RDOC-ELEC-2. GEF-0001-Gerber cov ntaub ntawv ntawm lub rooj tsavxwm tseem ceeb ntawm MG3 RDOC
ELEC-3. GEF-0002-Gerber cov ntaub ntawv ntawm AR7420 pawg thawj coj ntawm MG3 RDOC
ELEC-4. GEF-0003-Gerber cov ntaub ntawv ntawm AR9331 pawg thawj coj ntawm MG3 RDOC
ELEC-5. BOM-0001-BOM ntawm MG3 RDOC-ELEC-6.
PEB-0002 BOM cov ntaub ntawv ntawm AR7420 board ntawm MG3 RDOC-ELEC-7.
BOM-0003 BOM cov ntaub ntawv ntawm AR9331 pawg thawj coj saib ntawm MG3
Finished Product6

Fig 3. Piv txwv ntawm cov khoom siv hluav taws xob sib sau ua ke

REQ-ELEC-0010: Zoo

BOM RDOC-ELEC-5, RDOC-ELEC-6, thiab RDOC-ELEC-7 yuav tsum raug hwm.

REQ-ELEC-0020: Sib dhos ntawm SMD Cheebtsam:

SMD cov khoom yuav tsum tau sib sau ua ke nrog cov kab sib dhos tsis siv neeg.

Saib RDOC-ELEC-2, RDOC-ELEC-3, RDOC-ELEC-4.

REQ-ELEC-0030: Sib dhos ntawm los ntawm lub qhov khoom:

Los ntawm lub qhov khoom yuav tsum tau mounted nrog xaiv yoj los yog manually.

Cov pins seem yuav tsum tau txiav hauv qab 3 hli ntawm qhov siab.

Saib RDOC-ELEC-2, RDOC-ELEC-3, RDOC-ELEC-4.

REQ-ELEC-0040: Soldering reinforcement

Soldering reinforcement yuav tsum tau ua hauv qab ntawm relay.

Finished Product7

Fig 4. Soldering reinforcement ntawm lub ntsiab board hauv qab

REQ-ELEC-0050: Kub Shrink

Fuses (F2, F5, F6 ntawm lub rooj tsavxwm tseem ceeb) yuav tsum muaj qhov kub hnyiab kom tsis txhob muaj cov khoom siv sab hauv los txhaj rau hauv lub thawv thaum muaj kev kub ntxhov.

Finished Product8

Fig 5. Thaum tshav kub kub shrinks ncig fuses

REQ-ELEC-0060: Kev tiv thaiv roj hmab

Tsis xav tau kev tiv thaiv roj hmab.

REQ-ELEC-0070: CT probes connectors

Poj niam CT probes connectors yuav tsum tau soldered manually rau lub ntsiab board raws li nyob rau hauv daim duab hauv qab no.

Siv cov ntaub ntawv siv MLSH-MG3-21 connector.

Saib xyuas cov xim thiab cov kev taw qhia ntawm cable.

Finished Product9

Fig 6. Sib dhos ntawm CT probes connectors

REQ-ELEC-0071: CT probes connectors kua nplaum

Cov kua nplaum yuav tsum tau ntxiv rau ntawm CT probes connector los tiv thaiv lawv tiv thaiv kev co / kev tsim khoom siv tsis raug.

Saib daim duab hauv qab no.

Cov kua nplaum siv nyob rau hauv RDOC-ELEC-5.

Finished Product10

Daim duab 7. Glue ntawm CT probes connectors

REQ-ELEC-0080: tropicalization:

Tsis nug tropicalization.

REQ-ELEC-0090: Sib dhos AOI tshuaj xyuas:

100% ntawm lub rooj tsavxwm yuav tsum muaj AOI tshuaj xyuas (soldering, orientation thiab marking).

Txhua lub rooj tsavxwm yuav tsum tau kuaj xyuas.

Cov ncauj lus kom ntxaws AOI yuav tsum muab rau MLS.

REQ-ELEC-0100: Passive Cheebtsam tswj:

Txhua yam khoom siv passive yuav tsum tau kuaj xyuas ua ntej tshaj tawm ntawm PCB, yam tsawg kawg nrog kev tshuaj xyuas tib neeg.

Cov txheej txheem tswj xyuas cov txheej txheem passive kom ntxaws yuav tsum tau muab rau MLS.

REQ-ELEC-0110: X-ray tshuaj xyuas:

Tsis muaj X-ray tshuaj xyuas tab sis lub voj voog kub thiab kev ntsuas kev ua haujlwm yuav tsum tau ua rau txhua qhov kev hloov pauv hauv SMD cov txheej txheem sib dhos.

Kev ntsuas kub ntawm lub voj voog yuav tsum tau ua rau txhua qhov kev sim ntau lawm nrog AQL txwv.

REQ-ELEC-0120: Reworking:

Kev siv phau ntawv rov ua dua tshiab ntawm cov khoom siv hluav taws xob tau tso cai rau txhua yam tshwj tsis yog cov lej sib npaug: U21 / U22 (AR7420 board), U3 / U1 / U11 (AR9331 board).

Tsis siv neeg reworking yog tso cai rau tag nrho cov Cheebtsam.

Yog hais tias ib yam khoom yog disassembly los ua rework vim nws ua tsis tau tejyam nyob rau hauv lub xeem lub rooj ntev zaum zaum kawg, nws yuav tsum ua dua lub Hipot xeem thiab qhov kawg xeem.

REQ-ELEC-0130: 8pins connector ntawm AR9331 board thiab AR7420 board

J10 connectors yog siv los txuas board AR9331 thiab board AR7420.Qhov kev sib dhos no yuav tsum tau ua manually.

Kev siv ntawm lub connector siv yog MLSH-MG3-23.

Lub connector muaj 2 hli suab thiab nws qhov siab yog 11 hli.

Finished Product11

Fig 8. Cables thiab connectors ntawm electronics boards

REQ-ELEC-0140: 8pins connector ntawm Main board thiab AR9331 board

J12 connectors yog siv los txuas lub ntsiab board thiab AR9331 boards.Qhov kev sib dhos no yuav tsum tau ua manually.

Kev siv ntawm cable nrog 2 connectors yog

Cov connectors siv muaj 2 hli suab thiab qhov ntev ntawm lub cable yog 50 hli.

REQ-ELEC-0150: 2pins connector ntawm Main board thiab AR7420 board

JP1 connector yog siv los txuas lub ntsiab board rau AR7420 board.Qhov kev sib dhos no yuav tsum tau ua manually.

Kev siv ntawm cable nrog 2 connectors yog

Qhov ntev ntawm lub cable yog 50mm.Cov hlau yuav tsum tau twisted thiab tiv thaiv / kho nrog cua sov shrinks.

REQ-ELEC-0160: Cua sov dissipator sib dhos

Tsis muaj cua sov dissipator yuav tsum tau siv ntawm AR7420 nti.

9 Mechanical qhov yuav tsum tau muaj

Cov ntaub ntawv vaj tsev
CEEB TOOM TITLE
RDOC-MEC-1. PLD-0001-PLD ntawm Enclosure Sab saum toj ntawm MG3
RDOC-MEC-2. PLD-0002-PLD ntawm Enclosure Hauv qab ntawm MG3
RDOC-MEC-3. PLD-0003-PLD ntawm lub teeb saum MG3
RDOC-MEC-4. PLD-0004-PLD ntawm Khawm 1 ntawm MG3
RDOC-MEC-5. PLD-0005-PLD ntawm Khawm 2 ntawm MG3
RDOC-MEC-6. PLD-0006-PLD ntawm Slider ntawm MG3
RDOC-MEC-7. IEC 60695-11-10: 2013: Kev ntsuas hluav taws kub hnyiab - Ntu 11-10: Ntsuas nplaim taws - 50 W kab rov tav thiab
  ntsug nplaim ntsuas txoj kev
RDOC-MEC-8. IEC 61010-2011 Kev Nyab Xeeb Kev Nyab Xeeb Kev Nyab Xeeb rau Cov Khoom Siv Hluav Taws Xob rau Kev Ntsuas,
  TSEV KAWM NTAWV, THIAB KEV SIV LEEJ TWG - QHOV 1: GENERAL REQUIREMENTS
RDOC-MEC-9. IEC 61010-1 2010: Kev nyab xeeb rau cov khoom siv hluav taws xob rau kev ntsuas, tswj,
  thiab kev siv hauv chav kuaj - Ntu 1: Cov kev cai dav dav
RDOC-MEC-10. BOM-0016-BOM cov ntaub ntawv ntawm MG3-V3
   
RDOC-MEC-11. PLA-0004-Kev sib sau ua ke ntawm MG3-V3
Finished Product12

Daim duab 9. Kev pom tawg ntawm MGE.Saib RDOC-MEC-11 thiab RDOC-MEC-10

9.1 Tshooj

Mechanical enclosure yog tsim los ntawm 6 qhov chaw yas.

REQ-MEC-0010: Kev tiv thaiv dav dav tiv thaiv hluav taws

(EMS tsim nug)

Cov khoom yas yuav tsum ua raws li RDOC-MEC-8.

REQ-MEC-0020: Cov khoom siv ntawm cov khoom yas yuav tsum yog nplaim hluav taws(EMS tsim nug)

Cov khoom siv rau cov khoom yas yuav tsum muaj qib V-2 lossis zoo dua raws li RDOC-MEC-7.

REQ-MEC-0030: Cov khoom siv ntawm cov khoom sib txuas yuav tsum yog nplaim hluav taws(EMS tsim nug)

Cov khoom siv rau cov khoom sib txuas yuav tsum muaj qib V-2 lossis zoo dua raws li RDOC-MEC-7.

REQ-MEC-0040: Qhib rau hauv cov tshuab

Nws yuav tsum tsis txhob muaj qhov tshwj tsis yog rau:

- Cov khoom sib txuas (yuav tsum muaj tsawg dua ntawm 0.5mm ntawm cov tshuab tshem tawm)

- Qhov rau Hoobkas pib dua (1.5mm)

- Qhov rau kub dissipating (inch ntawm 1.5mm spaced ntawm 4mm yam tsawg kawg nkaus) nyob ib ncig ntawm Ethernet connectors ntsej muag (saib daim duab hauv qab no).

Finished Product13

Fig 10. Piv txwv ntawm lub qhov nyob rau sab nraud enclosure rau cua sov dissipation

REQ-MEC-0050: Xim ntawm qhov chaw

Txhua qhov chaw yas yuav tsum yog dawb yam tsis muaj lwm yam kev cai.

REQ-MEC-0060: Xim ntawm cov nyees khawm

Cov nyees khawm yuav tsum yog xiav nrog tib qhov ntxoov ntxoo ntawm MLS logo.

Qauv TSIS MUAJ: REQ-MEC-0070Daim duab kos

Lub tsev yuav tsum hwm cov phiaj xwm RDOC-MEC-1, RDOC-MEC-2, RDOC-MEC-3, RDOC-MEC-4, RDOC-MEC-5, RDOC-MEC-6

Qauv TSIS MUAJ: REQ-MEC-0080txhaj tshuaj pwm thiab cov cuab yeej

(EMS tsim nug)

EMS tau tso cai los tswj tag nrho cov txheej txheem rau kev txhaj tshuaj yas.

Yas txhaj tshuaj inputs/outputs cim yuav tsum tsis txhob pom los ntawm sab nraud ntawm cov khoom.

9.2 Mechanical sib dhos

REQ-MEC-0090: Lub teeb yeeb nkab sib dhos

Lub teeb yeeb nkab yuav tsum tau sib sau ua ke siv qhov chaw kub ntawm cov ntsiab lus melting.

Sab nraud enclosure yuav tsum tau yaj thiab pom nyob rau hauv tshwj xeeb melting cov ntsiab lus qhov.

Finished Product14

Fig 11. Lub teeb yeeb nkab thiab cov nyees khawm sib dhos nrog qhov chaw kub

REQ-MEC-0100: khawm sib dhos

Cov nyees khawm yuav tsum tau sib sau ua ke siv qhov chaw kub ntawm cov ntsiab lus melting.

Sab nraud enclosure yuav tsum tau yaj thiab pom nyob rau hauv tshwj xeeb melting cov ntsiab lus qhov.

REQ-MEC-0110: Ntsia hlau nyob rau sab saum toj enclosure

4 screws yog siv los kho AR9331 board mus rau sab saum toj enclosure.Saib RDOC-MEC-11.

Siv cov ntaub ntawv siv hauv RDOC-MEC-10.

Lub zog torque yuav tsum nyob nruab nrab ntawm 3.0 thiab 3.8 kgf.cm.

REQ-MEC-0120: Screws rau hauv qab sib dhos

4 screws yog siv los kho lub ntsiab board mus rau hauv qab enclosure.Saib RDOC-MEC-11.

Tib cov ntsia hlau yog siv los txhim kho enclosures ntawm lawv.

Siv cov ntaub ntawv siv hauv RDOC-MEC-10.

Lub zog torque yuav tsum nyob nruab nrab ntawm 5.0 thiab 6 kgf.cm.

REQ-MEC-0130: CT sojntsuam connector txoj kev los ntawm lub enclosure

Lub phab ntsa trough ntawm CT sojntsuam connector yuav tsum raug kho los ua ke yam tsis muaj pinch kom cia zoo hermeticity thiab zoo robustness tiv thaiv pliaj xaim rub.

Finished Product15

Fig 12. Trough phab ntsa ntawm CT probes

9.3 Sab nrauv silkscreen

REQ-MEC-0140: Sab nraud silkscreen

Hauv qab silkscreen yuav tsum tau ua nyob rau sab saum toj enclosure.

Finished Product16

Fig 13. Sab nrauv silkscreen kos duab kom hwm

REQ-MEC-0141: Xim ntawm silkscreen

Cov xim ntawm silkscreen yuav tsum yog xim dub tshwj tsis yog rau MLS lub logo uas yuav tsum yog xiav (tib xim dua cov nyees khawm).

9.4 npe

REQ-MEC-0150: Serial tooj bar code daim ntawv lo dimension

- Dimension ntawm daim ntawv lo: 50mm * 10mm

- Cov ntawv loj: 2mm qhov siab

- Barcode qhov ntev: 40mm * 5mm

Finished Product17

Fig 14. Piv txwv ntawm tus lej lej bar code daim ntawv lo

REQ-MEC-0151: Serial tooj bar code daim ntawv lo txoj hauj lwm

Saib Sab Nraud silkscreen xav tau.

REQ-MEC-0152: Serial tooj bar code daim ntawv lo xim

Tus naj npawb ntawm daim ntawv lo bar code xim yuav tsum yog xim dub.

REQ-MEC-0153: Serial tooj bar code daim ntawv lo cov ntaub ntawv

(EMS tsim nug)

Daim ntawv cim npe yuav tsum tau muab khi thiab cov ntaub ntawv yuav tsum tsis txhob ploj mus raws li RDOC-MEC-9.

REQ-MEC-0154: Serial tooj bar code daim ntawv lo tus nqi

Tus lej naj npawb yuav tsum tau muab los ntawm MLS nrog rau kev tsim khoom (cov ntaub ntawv tus kheej) lossis los ntawm cov software tshwj xeeb.

Hauv qab no cov ntsiab lus ntawm txhua tus cim ntawm tus lej serial:

M YY MM XXXXXX P
Tswv Xyoo 2019 = 19 Lub Hlis = 12 Lub Kaum Ob Hlis Tus lej piv txwv rau txhua lub hli ManufacturerReference

REQ-MEC-0160: Ua kom code bar code daim ntawv lo dimension

- Dimension ntawm daim ntawv lo: 50mm * 10mm

- Cov ntawv loj: 2mm qhov siab

- Barcode qhov ntev: 40mm * 5mm

Finished Product18

Fig 15. Piv txwv ntawm kev ua kom code bar code daim ntawv lo

REQ-MEC-0161: Ua kom code bar code daim ntawv lo txoj haujlwm

Saib Sab Nraud silkscreen xav tau.

REQ-MEC-0162: Ua kom code barcode daim ntawv lo xim

Qhov qhib code bar daim ntawv lo code xim yuav tsum yog dub.

REQ-MEC-0163: Ua kom code bar code cov ntaub ntawv

(EMS tsim nug)

Daim ntawv lo rau kev ua haujlwm yuav tsum tau nplaum thiab cov ntaub ntawv yuav tsum tsis txhob ploj mus raws li RDOC-MEC-9.

REQ-MEC-0164: Serial tooj bar code daim ntawv lo tus nqi

Tus nqi tsim nyog yuav tsum tau muab los ntawm MLS nrog rau kev tsim khoom (cov ntaub ntawv ntiag tug) lossis los ntawm cov software tshwj xeeb.

REQ-MEC-0170: Daim ntawv lo loj loj

- Loj: 48mm * 34mm

- Cov cim yuav tsum tau hloov los ntawm kev tsim qauv.Yam tsawg kawg nkaus: 3mm.Saib RDOC-MEC-9.

- Cov ntawv loj: yam tsawg kawg 1.5

Finished Product19

Fig 16. Piv txwv ntawm lub ntsiab daim ntawv lo

REQ-MEC-0171: Daim ntawv lo tseem ceeb

Daim ntawv lo tseem ceeb yuav tsum tau muab tso rau ntawm sab ntawm MG3 ntawm chav mob siab rau.

Daim ntawv lo yuav tsum nyob rau saum toj thiab hauv qab enclosure nyob rau hauv ib txoj kev kom tsis txhob qhib lub enclosure yam tsis muaj daim ntawv tshem tawm.

REQ-MEC-0172: Xim daim ntawv lo

Lub ntsiab daim ntawv lo xim yuav tsum yog dub.

REQ-MEC-0173: Cov ntaub ntawv tseem ceeb

(EMS tsim nug)

Daim ntawv lo tseem ceeb yuav tsum tau nplaum thiab cov ntaub ntawv yuav tsum tsis txhob ploj mus raws li RDOC-MEC-9, tshwj xeeb tshaj yog kev ruaj ntseg logo, fais fab mov, Mylight-Systems lub npe thiab cov khoom siv.

REQ-MEC-0174: Daim ntawv lo tseem ceeb

Daim ntawv lo tseem ceeb yuav tsum tau muab los ntawm MLS nrog rau kev tsim khoom (cov ntaub ntawv ntiag tug) lossis los ntawm kev siv software tshwj xeeb.

Tus nqi / ntawv / logo / ntawv sau yuav tsum hwm tus lej hauv REQ-MEC-0170.

9.5 CT UAS

REQ-MEC-0190: CT sojntsuam tsim

(EMS tsim nug)

EMS tau tso cai tsim nws tus kheej CT sojntsuam cables, suav nrog poj niam cable txuas nrog MG3, txiv neej cable txuasmus rau CT sojntsuam thiab lub extension cable.

Txhua daim duab yuav tsum muab rau MLS

REQ-MEC-0191: Cov khoom ntawm CT sojntsuam qhov chaw yuav tsum yog nplaim hluav taws(EMS tsim nug)

Cov khoom siv rau cov khoom yas yuav tsum muaj qib V-2 lossis zoo dua raws li CEI 60695-11-10.

REQ-MEC-0192: Cov khoom ntawm CT sojntsuam qhov chaw yuav tsum muaj kev sib cais cableCov ntaub ntawv ntawm CT sojntsuam yuav tsum muaj ob chav 300V cais.

REQ-MEC-0193: CT sojntsuam poj niam cable

Cov poj niam hu yuav tsum raug cais tawm ntawm qhov chaw nkag tau nrog 1.5mm yam tsawg kawg nkaus (inch qhov siab tshaj plaws ntawm lub qhov 2 hli).

Xim ntawm lub cable yuav tsum yog dawb.

Lub cable yog soldered los ntawm ib sab mus rau MG3 thiab nyob rau lwm sab yuav tsum muaj ib tug lockable thiab codable poj niam connector.

Lub cable yuav tsum muaj crimped pass-dhau ib feem uas yuav siv mus hla cov yas enclosure ntawm MG3.

Qhov ntev ntawm lub cable yuav tsum yog nyob ib ncig ntawm 70mm nrog lub connector tom qab lub pass-dhau ib feem.

MLS siv ntawm ntu no yuav yog MLSH-MG3-22

Finished Product20

Daim duab 18. CT sojntsuam poj niam cable piv txwv

REQ-MEC-0194: CT sojntsuam txiv neej cable

Xim ntawm lub cable yuav tsum yog dawb.

Lub cable yog soldered los ntawm ib sab mus rau CT sojntsuam thiab nyob rau lwm sab yuav tsum muaj ib tug lockable thiab codable txiv neej connector.

Qhov ntev ntawm lub cable yuav tsum nyob ib ncig ntawm 600mm yam tsis muaj qhov txuas.

MLS siv ntawm ntu no yuav yog MLSH-MG3-24

REQ-MEC-0195: CT sojntsuam extension cable

Xim ntawm lub cable yuav tsum yog dawb.

Lub cable yog soldered los ntawm ib sab mus rau CT sojntsuam thiab nyob rau lwm sab yuav tsum muaj ib tug lockable thiab codable txiv neej connector.

Qhov ntev ntawm lub cable yuav tsum nyob ib ncig ntawm 3000mm yam tsis muaj connectors.

MLS siv ntawm ntu no yuav yog MLSH-MG3-19

REQ-MEC-0196: CT sojntsuam siv

(EMS tsim nug)

Ntau qhov kev siv ntawm CT sojntsuam tuaj yeem siv rau yav tom ntej.

EMS raug tso cai los cuam tshuam nrog CT sojntsuam chaw tsim khoom los sib sau ua ke CT sojntsuam thiab cable.

Kev siv 1 yog MLSH-MG3-15 nrog:

- 100A / 50mA CT sojntsuam SCT-13 los ntawm YHDC chaw tsim tshuaj paus

- MLSH-MG3-24 cable

Finished Product21

Fig 20. CT probe 100A/50mA MLSH-MG3-15 piv txwv

10 Kev Xeem Hluav Taws Xob

Cov ntaub ntawv kuaj hluav taws xob
CEEB TOOM Kev piav qhia
RDOC-TST-1. PRD-0001-MG3 kev xeem lub rooj ntev zaum
RDOC-TST-2. BOM-0004-BOM cov ntaub ntawv ntawm MG3 xeem lub rooj ntev zaum
RDOC-TST-3. PLD-0008-PLD ntawm MG3 xeem lub rooj ntev zaum
RDOC-TST-4. SCH-0004-SCH cov ntaub ntawv ntawm MG3 xeem lub rooj zaum

10.1 PCBA kev xeem

REQ-TST-0010: Kev xeem PCBA

(EMS tsim nug)

100% ntawm cov khoom siv hluav taws xob yuav tsum tau kuaj ua ntej kev sib dhos tshuab

Yam tsawg kawg nkaus rau kev sim yog:

- Fais fab kev cais ntawm lub rooj tsavxwm loj ntawm N / L1 / L2 / L3, lub rooj tsav xwm loj

- 5V, XVA (10.8V rau 11.6V), 3.3V (3.25V rau 3.35V) thiab 3.3VISO DC voltage qhov tseeb, lub rooj tsavxwm loj

- Relay qhib tau zoo thaum tsis muaj lub zog, lub rooj tsav xwm loj

- Kev rho tawm ntawm RS485 ntawm GND thiab A / B, AR9331 pawg thawj coj saib

- 120 ohm tsis kam ntawm A / B ntawm RS485 connector, AR9331 board

- VDD_DDR, VDD25, DVDD12, 2.0V, 5.0V thiab 5V_RS485 DC voltage raug, AR9331 board

- VDD thiab VDD2P0 DC voltage qhov tseeb, AR7420 board

Cov txheej txheem kev xeem PCBA kom ntxaws yuav tsum tau muab rau MLS.

REQ-TST-0011: Kev xeem PCBA

(EMS tsim nug)

Cov chaw tsim khoom tuaj yeem tsim cov cuab yeej los ua cov kev sim no.

Lub ntsiab txhais ntawm cov cuab yeej yuav tsum muab rau MLS.

Finished Product22

Daim duab 21. Piv txwv ntawm cov cuab yeej rau kev kuaj PCBA

10.2 Hipot kuaj

REQ-TST-0020: Hipot test

(EMS tsim nug)

100% ntawm cov cuab yeej siv yuav tsum tau kuaj tom qab kev sib dhos zaum kawg nkaus xwb.

Yog hais tias ib yam khoom yog disassembly (rau rework / kho raws li piv txwv) nws yuav tsum ua qhov kev ntsuam xyuas dua tom qab txhua yam reassembly.High Voltage cais ntawm Ob qhov chaw nres nkoj Ethernet thiab RS485 (thawj sab) yuav tsum tau kuaj nrog lub hwj chim mov (thib ob) ntawm tag nrho cov conductors.

Yog li, ib lub cable txuas nrog 19 xov hlau: Ethernet ports thiab RS485

Lwm lub cable txuas nrog 4 xov hlau: nruab nrab thiab 3 theem

EMS yuav tsum ua ib lub cuab yeej kom muaj tag nrho cov conductors tawm ntawm txhua sab ntawm tib lub cable thiaj li ua tau ib qho kev sim xwb.

DC 3100V voltage yuav tsum tau siv.5s siab tshaj plaws los teeb tsa qhov voltage thiab tom qab ntawd 2s yam tsawg kawg nkaus kom tswj tau qhov voltage.

Tsis muaj kev tso cai tam sim no.

Finished Product23

Fig 22. Cable cuab tam thiaj li yuav tau yooj yim Hipot xeem

10.3 Kev xeem PLC

REQ-TST-0030: Kev xeem PLC

(EMS tsim nug lossis tsim nrog MLS)

100% ntawm cov khoom siv yuav tsum raug kuaj

Cov khoom lag luam yuav tsum tswj kom sib txuas lus nrog lwm yam khoom siv CPL, raws li PL 7667 ETH ntsaws, los ntawm 300m cable (tuaj yeem ua cua).

Cov ntaub ntawv tus nqi ntsuas nrog tsab ntawv "plcrate.bat" yuav tsum siab dua 12mps, TX thiab RX.

Txhawm rau kom muaj kev sib txuas yooj yim thov siv tsab ntawv “set_eth.bat” uas teeb MAC rau “0013C1000000” thiab NMK rau “MyLight NMK”.

Txhua qhov kev ntsuam xyuas yuav tsum siv 15 / 30s siab tshaj plaws nrog rau lub zog cable sib dhos.

10.4 Hlawv-hauv

REQ-TST-0040: Burn-In mob

(EMS tsim nug)

Burn-In yuav tsum ua tiav ntawm 100% ntawm cov khoom siv hluav taws xob nrog cov xwm txheej hauv qab no:

-4h00 Nws

- 230V fais fab mov

-45 ° C

- Ethernet ports shunted

- Ntau yam khoom (tsawg kawg yog 10) tib lub sijhawm, tib lub zog hluav taws xob, nrog tib PLC NMK

REQ-TST-0041: Hlawv-hauv tshuaj xyuas

- Txhua lub sijhawm kuaj xyuas yog blinking thiab relay tuaj yeem qhib / kaw

10.5 Kev xeem sib dhos zaum kawg

REQ-TST-0050: Kev xeem sib dhos zaum kawg

(Tsawg kawg yog ib lub rooj zaum xeem yog muab los ntawm MLS)

100% ntawm cov khoom yuav tsum raug kuaj ntawm lub rooj zaum zaum kawg.

Lub sijhawm ntsuas yuav tsum nyob nruab nrab ntawm 2.30min thiab 5min tom qab kev ua kom zoo, automatization, kev paub ntawm tus neeg teb xov tooj, qhov teeb meem sib txawv uas tuaj yeem tshwm sim (raws li firmware hloov tshiab, teeb meem kev sib txuas lus nrog ib qho cuab yeej lossis kev ruaj ntseg ntawm lub hwj huam mov).

Lub hom phiaj tseem ceeb ntawm lub rooj sib txoos zaum kawg yog kev sim:

- Kev siv zog

- Txheeb xyuas version ntawm firmwares thiab hloov kho lawv yog tias xav tau

- Tshawb xyuas PLC kev sib txuas lus los ntawm lub lim

- Txheeb xyuas cov nyees khawm: Relays, PLC, Hoobkas pib dua

- Tshawb xyuas leds

- Tshawb xyuas RS485 kev sib txuas lus

- Tshawb xyuas Ethernet kev sib txuas lus

- Ua lub zog ntsuas calibrations

- Sau tus lej teeb tsa hauv lub cuab yeej (MAC chaw nyob, Serial tooj)

- Kho lub cuab yeej rau kev xa khoom

REQ-TST-0051: Phau ntawv xeem sib dhos zaum kawg

Cov txheej txheem kuaj lub rooj zaum RDOC-TST-1 yuav tsum tau nyeem thiab nkag siab zoo ua ntej siv txhawm rau xyuas kom meej:

- Kev nyab xeeb ntawm tus neeg siv

- Kho siv lub rooj ntev zaum sim

- Kev ua haujlwm ntawm lub rooj ntev zaum

REQ-TST-0052: Kev xeem sib dhos zaum kawg Kev Kho

Kev ua haujlwm ntawm kev saib xyuas ntawm lub rooj zaum xeem yuav tsum ua raws li RDOC-TST-1.

REQ-TST-0053: Daim ntawv xeem sib dhos zaum kawg

Daim ntawv nplaum / daim ntawv lo yuav tsum tau nplaum rau ntawm cov khoom raws li tau piav qhia hauv RDOC-TST-1.

Finished Product24

Fig 23. Qhov kawg sib dhos xeem daim ntawv lo piv txwv

REQ-TST-0054: Kev sib dhos zaum kawg ntawm Cov Ntaub Ntawv Hauv Zos

Txhua daim ntawv teev cia hauv lub computer hauv zos yuav tsum raug xa mus rau Mylight Systems tsis tu ncua (tsawg kawg ib zaug ib hlis lossis ib zaug rau ib pawg).

REQ-TST-0055: Kev xeem sib dhos zaum kawg Cov ntaub ntawv chaw taws teeb

Lub rooj zaum xeem yuav tsum tau txuas nrog hauv internet thiaj li yuav xa cov cav mus rau cov ntaub ntawv chaw taws teeb hauv lub sijhawm.Kev koom tes tag nrho ntawm EMS yog xav kom tso cai rau qhov kev sib txuas hauv nws qhov kev sib txuas lus sab hauv.

REQ-TST-0056: Kev tsim tawm ntawm lub rooj zaum xeem

MLS tuaj yeem xa ob peb lub rooj zaum rau MES yog tias xav tau

EMS kuj tseem tso cai rau rov tsim dua lub rooj zaum ntsuas nws tus kheej raws li RDOC-TST-2, RDOC-TST-3 thiab RDOC-TST-4.

Yog tias EMS xav ua kom zoo dua nws yuav tsum nug MLS qhov kev tso cai.

Cov khoom siv rov ua dua tshiab yuav tsum tau lees paub los ntawm MLS.

10.6 SOC AR9331 programming

REQ-TST-0060: SOC AR9331 programming

Lub cim xeeb ntawm lub cuab yeej yuav tsum tau flashed ua ntej sib sau ua ke nrog ib tug universal programmer tsis muab los ntawm MLS.

Lub firmware yuav tsum tau flashed yuav tsum yog ib txwm thiab raug validated los ntawm MLS ua ntej txhua batch.

Tsis muaj tus kheej raug nug ntawm no, yog li txhua yam khoom siv muaj tib lub firmware ntawm no.Kev kho tus kheej yuav ua tiav tom qab hauv lub rooj zaum zaum kawg.

10.7 PLC chipset AR7420 programming

REQ-TST-0070: PLC AR7420 programming

Lub cim xeeb ntawm lub cuab yeej yuav tsum tau flashed ua ntej kev ntsuas kub kom muaj PLC chipset qhib thaum lub sijhawm kuaj.

PLC chipset yog programmed los ntawm software muab los ntawm MLS.Kev ua haujlwm flashing yuav siv li ntawm 10s.Yog li EMS tuaj yeem xav txog qhov siab tshaj plaws 30s rau tag nrho cov haujlwm (Cable fais fab + Ethernet cable + Flash + Tshem tawm cable).

Tsis muaj tus kheej raug nug ntawm no, yog li txhua yam khoom siv muaj tib lub firmware ntawm no.Kev kho tus kheej (MAC chaw nyob thiab DAK) yuav ua tiav tom qab hauv lub rooj zaum zaum kawg.

PLC chipset nco kuj tuaj yeem raug flashed ua ntej sib dhos (sim).